Magnetic Roll Separator for Mineral Processing Gujarat
Magnetic Roll Separator for Mineral Processing Gujarat
Introduction
Jyoti Magnet offers high-intensity Magnetic Roll Separators designed specifically for mineral processing applications in Gujarat. These machines deliver efficient dry separation of ferrous and weakly magnetic minerals, enhancing product purity and operational efficiency.
What is Magnetic Roll Separator?
A Magnetic Roll Separator is a dry-type magnetic separator featuring rare earth magnetized rolls that attract and separate magnetic materials from non-magnetic feeds. Offered by Jyoti Magnet, it is ideal for fine to coarse mineral processing.
How Does It Work?
The separation process involves:
• Feeding mineral mixture onto the roll surface
• High-intensity
magnetism attracts magnetic particles
• Non-magnetic fractions fall away
• Splitters divide outlets
• Continuous operation without water
Applications / Where It’s Used
• Iron ore beneficiation
• Tin and tungsten ore processing
• Quartz and feldspar purification
•
Garnet & heavy mineral separation
• Pharmaceutical and ceramic feedstock
• Coal and lignite cleaning
• Silica sand beneficiation
• E-waste magnetic separation
Key Benefits of Magnetic Roll Separator
• High magnetic strength with rare earth rolls
•
Dry processing minimizes water usage
• Low maintenance & energy efficient
• Compact and modular design
• Improves downstream product quality
Technical Features & Specifications
• Rare earth Neodymium magnet rolls
• Roll width 100 – 600 mm
• Speeds up to 60 m/min
• Adjustable splitters for separation
• Powder-coated steel body
• Mounted on skid for easy setup
• Designed by
Jyoti Magnet
• CE & ISO compliant designs
Industry Standards & Compliance
• ISO 9001:2015 certified manufacturer
• CE-marked products
•
Built to GMP and safety standards
• Dust-proof and environment-friendly
• Quality tested as per industrial norms
Why Choose Jyoti Magnet?
• Over 30 years in magnetic separation
• Custom solutions for mineral sector
• Field support and equipment trials
• Nationwide delivery & setup
• Competitive pricing and built quality
• Skilled R&D and production teams
•
1,000+ installations across India
• Strong service & spare backup
• Trusted by mineral processers in Gujarat
Comparison with Other Technologies
Compared to drum or wet separators:
• No water required for dry operations
•
Higher magnetic intensity and selectivity
• Simpler operation and maintenance
• Compact footprint suitable for small plants
• Better suited for fine particle processing
Frequently Asked Questions (FAQs)
1. What mineral types can it process?
Iron ore, garnet, silica, feldspar, and more can be processed efficiently.
2. What particle size range is handled?
Treats particles from 50 µm up to 3 mm.
3. What roll widths are available?
Rolls range from 100 mm to 600 mm depending on model.
4. Is trial on customer material available?
Yes, Jyoti Magnet offers lab and site trials.
5. Is it suitable for wet environments?
Designed for dry operation but water-resistant versions are available.
6. What power is required?
Standard 220 V / 380 V three-phase electrical supply.
7. Can the roll speed be adjusted?
Yes, RPM is adjustable to match material flow.
8. What is the maintenance frequency?
Typically requires annual inspection and coil checking.
9. Does it come with warranty?
Standard 12-month warranty on parts and performance.
10. Are replacement magnets available?
Yes, spare rolls and magnets are stocked by Jyoti Magnet.
Conclusion & Final Thoughts
For mineral processing in Gujarat, a Magnetic Roll Separator from Jyoti Magnet delivers unmatched performance, efficiency, and reliability. Perfect for enhancing productivity and product quality in your plant.
Contact / Inquiry Information
Contact: +91 8401940353
Email: jyotimagnet85@gmail.com
Website: https://jyotimagnets.com
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