Magnetic Roll Separator Manufacturer in Gujarat

Magnetic Roll Separator Manufacturer in Gujarat

Introduction

A Magnetic Roll Separator is a high-intensity magnetic separation machine used to remove fine ferrous and paramagnetic particles from dry materials like minerals, chemicals, food products, plastics, ceramics, and abrasives. It works on the principle of magnetic attraction and repulsion, offering powerful separation without contamination or chemical processing.

Gujarat, being one of India's leading industrial states with a strong base in mineral processing, ceramics, chemicals, and plastic recycling, is home to several reputed manufacturers producing high-quality Magnetic Roll Separators for domestic and global markets.

What is a Magnetic Roll Separator?

A Magnetic Roll Separator is an industrial machine that uses rare-earth permanent magnets mounted on a rotating roll to attract and separate magnetic materials from non-magnetic ones. It is used especially for separating very fine or weakly magnetic materials in dry form.

How It's Made (Manufacturing Process)

The construction of a magnetic roll separator involves precision engineering, material science, and magnetic field calculations. Here's a step-by-step view:

1. Design & Engineering

Calculation of magnetic field gradient (up to 20,000 Gauss or more)
CAD modeling of the roll system, feed system, and discharge assembly
Selection of materials: neodymium magnets, stainless steel, and Teflon coating

2. Components Used

Magnetic Roll Assembly: Made of rare earth magnets (NdFeB)
Non-Magnetic Roll Shell: High-speed stainless steel sleeve
Vibratory Feeder/Material Feeder
Splitter System: To collect magnetic and non-magnetic outputs
Drive Motor with Gearbox
Support Frame: Mild steel or stainless steel
Discharge Chutes and Dust Cover
Control Panel (optional): For speed and feeder control

3. Assembly Process

Magnet roll fabrication and dynamic balancing
Mounting of feeder system with adjustable tray angle
Integration of discharge chutes with customizable splitter blades
Motor alignment and belt/pulley coupling
Final machine enclosure with protective covers

4. Testing

Magnetic field strength verification using Gauss meters
Vibration and noise level check
Trial run with test materials (e.g., quartz or feldspar)
Inspection of separation efficiency

Where It's Used

Magnetic Roll Separators are essential in industries dealing with dry, granular, or powdered materials. Common applications in Gujarat and beyond include:

Mineral Processing (quartz, feldspar, bauxite, kaolin)
Ceramics & Glass Industry
Plastic Recycling (PET Flake Purification)
Chemical and Fertilizer Plants
Abrasives Manufacturing
Food Industry (spices and grains cleaning)
Foundries (removal of iron from silica sand)

Key Features

High Magnetic Intensity: Up to 20,000+ Gauss
Compact Design: Space-saving and modular
Stainless Steel Construction: Corrosion-resistant and durable
Adjustable Splitters: For precise separation
High-Speed Roll Operation: For maximum throughput
Efficient Dry Separation: No water or chemicals required
Continuous Operation: Suitable for 24/7 industrial use
Vibration-Free Feeding System: Uniform material flow

Importance in Material Processing

Purification of Raw Materials: Removes iron from quartz, silica, and other minerals
Protects Downstream Equipment: Prevents damage to crushers and grinders
Ensures Product Quality: Critical in ceramics, food, and plastics
Saves Operational Costs: Dry separation eliminates water usage and sludge disposal
Enables Recycling: Vital for clean separation in e-waste and plastic industries

Advantages

Feature	Advantage
High Magnetic Strength	Removes even weakly magnetic impurities like hematite, ilmenite
Low Maintenance	No moving parts in magnetic roll itself
Eco-Friendly Operation	No water or chemicals needed
Durable and Long-Lasting	Rare earth magnets with 10�15 year lifespan
Flexible Feed Size	Handles material sizes from 0.1 mm to 5 mm
Easy Installation	Plug-and-play format with minimal civil work
Precision Separation	Adjustable splitters ensure accuracy
Cost-Effective	Reduces need for manual cleaning and rejection

Significance for Gujarat-Based Industries

Gujarat is a leader in ceramic tile production, mineral mining, chemical processing, and plastics recycling.
Local manufacturers in cities like Ahmedabad, Rajkot, Bhuj, Morbi, and Vadodara supply magnetic roll separators tailored for Indian materials and conditions.
Export quality manufacturing: Many units in Gujarat produce equipment compliant with CE and ISO standards, suitable for global use.
Strong after-sales service network ensures minimal downtime and easy parts availability.

Why Choose a Magnetic Roll Separator from Gujarat?

Local Manufacturing + Global Quality
Affordable Pricing with Customization
Quick Delivery and Spare Support
Built for Indian Materials (bauxite, quartz, etc.)
Test Facilities for Customer Samples
Trusted by Top Ceramic, Plastic, and Mining Firms

FAQs

Q1: What is the typical magnetic intensity of these separators?

Most Gujarat-made machines range from 10,000 to 24,000 Gauss, depending on the model.

Q2: What materials can it remove iron from?

Quartz, silica, feldspar, plastics, abrasives, kaolin, food grains, and more.

Q3: Does it require water or chemicals?

No. It's a dry separation process, making it eco-friendly.

Q4: Is it suitable for fine powder?

Yes, especially when using high-speed rolls and vibratory feeders.

Q5: Can I test my sample before purchase?

Yes. Most manufacturers offer demo trials with your material.

Conclusion

A Magnetic Roll Separator is not just a piece of equipment�it's an essential process tool that ensures purity, efficiency, and protection in modern material processing. Whether you're in minerals, plastics, ceramics, or chemicals, investing in this machine improves product quality, reduces waste, and saves energy.

Manufacturers in Gujarat are known for delivering robust, high-efficiency machines tailored for Indian industry needs�with strong local support and global-grade performance. If you're looking for clean, cost-effective, and continuous magnetic separation, the Gujarat-made magnetic roll separator is your smart choice.

Contact:-+91 8401940353

Gmail:-jyotimagnet85@gmail.com

Website:-https://jyotimagnets.com/

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Magnetic Roll Separator Manufacturer in Gujarat

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Magnetic Roll Separator Manufacturer in Gujarat

Magnetic Roll Separator Manufacturer in Gujarat

Introduction

What is a Magnetic Roll Separator?

How It's Made (Manufacturing Process)

1. Design & Engineering

2. Components Used

3. Assembly Process

4. Testing

Where It's Used

Key Features

Importance in Material Processing

Advantages

Feature

Advantage

Significance for Gujarat-Based Industries

Why Choose a Magnetic Roll Separator from Gujarat?

FAQs

Q1: What is the typical magnetic intensity of these separators?

Q2: What materials can it remove iron from?

Q3: Does it require water or chemicals?

Q4: Is it suitable for fine powder?

Q5: Can I test my sample before purchase?

Conclusion

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Magnetic Roll Separator Manufacturer in Gujarat

Home

/

Magnetic Roll Separator Manufacturer in Gujarat

Magnetic Roll Separator Manufacturer in Gujarat

Introduction

What is a Magnetic Roll Separator?

How It's Made (Manufacturing Process)

1. Design & Engineering

2. Components Used

3. Assembly Process

4. Testing

Where It's Used

Key Features

Importance in Material Processing

Advantages

Feature

Advantage

Significance for Gujarat-Based Industries

Why Choose a Magnetic Roll Separator from Gujarat?

FAQs

Q1: What is the typical magnetic intensity of these separators?

Q2: What materials can it remove iron from?

Q3: Does it require water or chemicals?

Q4: Is it suitable for fine powder?

Q5: Can I test my sample before purchase?

Conclusion

Our Blogs

Request A Quote

9+5 = ?

Visit Counter

Get In Touch

Usefull Links

Our Products