Magnetic Roller Separator Exporter from India

Magnetic Roller Separator Exporter from India

Description

A Magnetic Roller Separator (also called High-Intensity Magnetic Separator) is a specialized industrial equipment used to separate ferrous and paramagnetic impurities from non-magnetic materials such as minerals, plastics, chemicals, food grains, etc. It works using high-intensity rare earth magnets (NdFeB) fitted on rollers that attract and separate fine iron contaminants from dry material flow.

Indian exporters are known for offering custom-built, high-performance, and export-compliant magnetic roller separators that cater to both domestic and global industries.

How It�s Made

The manufacturing process involves:

Design Engineering:
- CAD modeling based on capacity (TPH), material type, and particle size
- Magnetic intensity calculated based on separation requirement
Material Selection:
- Non-magnetic stainless steel for housing and contact parts
- High-grade Neodymium Iron Boron (NdFeB) magnets for rollers
- Rubber or PU-coated rollers for wear resistance
Fabrication:
- Precision machining of roller shafts and bearing housings
- Assembly of multiple magnetic poles around the roller shaft
- Integration of feed hopper, splitter blades, and product outlets
Testing & Calibration:
- Gauss testing (typically 12,000 to 20,000 Gauss)
- Flow testing for different granular/powder materials
- Final inspection for finish, alignment, and operation

Where It�s Used

Magnetic Roller Separators are used in:

Mineral Processing Plants (Quartz, Feldspar, Silica Sand)
Food Processing (Grains, Pulses, Spices)
Ceramics Industry
Glass Manufacturing
Recycling Plants (Plastic, E-waste)
Powder Chemical Industries
Abrasives and Refractory Industry
Pharmaceutical Raw Material Plants

Key Features

Magnetic field strength up to 20,000 Gauss
Multi-stage magnetic roller configurations (Single, Double, Triple)
Available in widths from 100 mm to 1500 mm
Adjustable feed control and splitter plates
Easy-to-clean magnetic surface
Compact and dust-proof enclosure design
Low maintenance and continuous operation

Importance

Removes iron, steel, and weakly magnetic particles from raw material
Ensures purity and quality of processed material
Prevents damage to downstream equipment
Complies with food, pharma, and industrial standards

Advantages

High Efficiency: Removes even very fine iron particles (as small as 15 microns)
Energy Efficient: No external power needed for magnetic field
Low Maintenance: No moving parts except the rotating roller
Easy Installation: Plug-and-play design
Customizable Design: Tailored for material type and throughput
Corrosion Resistant: Made with SS304/SS316 contact parts

Significance in Industrial Processing

Crucial for product purity in export-grade minerals, food, and pharma
Enhances operational efficiency by reducing machine wear
Supports environmental compliance in recycling and waste processing
Part of critical quality control systems in high-value manufacturing

Why Choose Magnetic Roller Separator Exporters from India?

Global Standards (CE/ISO certified machines)
Cost-effective yet High-Performance
Custom Engineering for specific applications
Availability of Spares & Support
Quick Export Dispatch & Documentation
Proven Track Record in Over 30+ Countries

FAQs

What is the maximum magnetic intensity available?
Up to 20,000 Gauss for high-purity separation.
What material sizes can it handle?
Typically 0.1 mm to 5 mm (fine powders to granules).
Can it separate non-ferrous metals?
No. It is specifically for ferrous and paramagnetic contaminants.
What is the power requirement?
Only for the motor driving the roller; the magnetic field requires no power.
Is it suitable for food-grade applications?
Yes. With SS316L contact parts and FDA-compliant design.
How many rollers are typically used?
Single to triple-stage depending on material purity requirement.
Can it be used continuously?
Yes, it is designed for 24/7 industrial operation.
Does it work for moist or sticky materials?
Best suited for dry and free-flowing materials; special models available for slightly moist materials.
What are typical sizes available?
Widths range from 100 mm to 1500 mm; custom sizes available.
Is customization available for export needs?
Yes. Exporters provide voltage/frequency compatibility, language-specific manuals, and CE/GMP compliance.

Conclusion

A Magnetic Roller Separator is a critical investment for industries that demand high-purity raw material. Whether it�s silica sand for glass, pulses for food, or quartz for electronics, this machine ensures that your product is free from iron impurities, enhancing its commercial value and process efficiency.

Indian manufacturers are well-equipped with the technology, expertise, and export capabilities to supply world-class magnetic roller separators that are efficient, reliable, and affordable.

Contact:-+91 8401940353

Gmail:-jyotimagnet85@gmail.com

Webside:-https://jyotimagnets.com/

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Magnetic Roller Separator Exporter from India

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Magnetic Roller Separator Exporter from India

Magnetic Roller Separator Exporter from India

Description

How It�s Made

Design Engineering:

Material Selection:

Fabrication:

Testing & Calibration:

Where It�s Used

Key Features

Importance

Advantages

Significance in Industrial Processing

Why Choose Magnetic Roller Separator Exporters from India?

FAQs

What is the maximum magnetic intensity available?

What material sizes can it handle?

Can it separate non-ferrous metals?

What is the power requirement?

Is it suitable for food-grade applications?

How many rollers are typically used?

Can it be used continuously?

Does it work for moist or sticky materials?

What are typical sizes available?

Is customization available for export needs?

Conclusion

Our Blogs

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Magnetic Roller Separator Exporter from India

Home

/

Magnetic Roller Separator Exporter from India

Magnetic Roller Separator Exporter from India

Description

How It�s Made

Design Engineering:

Material Selection:

Fabrication:

Testing & Calibration:

Where It�s Used

Key Features

Importance

Advantages

Significance in Industrial Processing

Why Choose Magnetic Roller Separator Exporters from India?

FAQs

What is the maximum magnetic intensity available?

What material sizes can it handle?

Can it separate non-ferrous metals?

What is the power requirement?

Is it suitable for food-grade applications?

How many rollers are typically used?

Can it be used continuously?

Does it work for moist or sticky materials?

What are typical sizes available?

Is customization available for export needs?

Conclusion

Our Blogs

Request A Quote

9+2 = ?

Visit Counter

Get In Touch

Usefull Links

Our Products